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Papyrus Manufacturing



Two thousand years ago, papyrus was the most popular writing material in the world. Today, modern papyrus is used as a specialty writing material by artists and calligraphers.

Papyrus, from which we get the modern word paper, is a writing material made from the papyrus plant, a reed which grows in the marshy areas around the Nile river. Papyrus was used as a writing material as early as 3,000 BC in ancient Egypt, and continued to be used to some extent until around 1100 AD.

Although it was produced exclusively in Egypt, where the papyrus plant grew, papyrus (the writing material) was exported throughout the classical world, and it was the most popular writing material for the ancient Greeks and Romans.

Papyrus sheets are made by arranging two layers of papyrus, one atop the other, at right angles. The layers are then pressed together, and the gum released by the breakdown of the plant's cellular structure acts as a glue which bonds the sheet together.

In ancient times, several sheets of papyrus were joined end to end to form a roll. These rolls could be 100 feet or more in length, and were the common form of papyrus in the ancient world. The ancient library of Alexandria was home to thousands of papyrus rolls containing the literary works of ancient authors.

Papyrus was also the medium of the New Testament in the early centuries after the death of Jesus. Christian texts were often in the form of a codex, rather than a roll. A codex contains several leaves bound together much like a modern book.

Papyrus eventually gave way to parchment, and later, paper. The large plantations in Egypt which used to cultivate high-grade papyrus for manufacture disappeared, and wild papyrus also began to disappear as the climate of Egypt slowly changed.

Fortunately for modern scholars, the dry climate of Egypt has preserved thousands of fragments of ancient papyrus. These fragments form the basis of the field of papyrology, the study of ancient papyrus. Papyrus texts offer scholars new literary sources as well as documents, such as letters and government records, which give much insight into life in ancient Egypt.

However, the art of papyrus making remained dead for a thousand years. During the 20th century, when more and more papyrus texts came to light, scholars began to investigate how ancient papyrus manufacturing occurred. Several variations on the basic scheme, which is outlined in Pliny's Natural History, were proposed and tested, but none has produced a writing material which is of the quality of ancient papyrus.

Two thousand years ago, papyrus making was a booming industry, and papyrus was made by highly skilled craftsmen working with a specially cultivated strain of papyrus that was bred to produce a high quality writing material. Today, papyrus is made from wild strains of papyrus, and the manufacturing process is carried out on a small scale by the few specialists who choose to make papyrus.

The Process of  Papyrus manufacturing

Papyrus stalks, papyrus making, manufacturing

Papyrus stalks are harvested from along the banks of the Nile River where they grew as a weed. It is unknown at what time of year the ancient Egyptians harvested papyrus, or whether mature papyrus was preferred over young papyrus.

Papyrus , papyrus making, manufacturing

In ancient times, the entire plant was pulled from the root at harvest time. The stalk of papyrus is cut free from the base.

 

 

Peeling Papyrus , papyrus making, manufacturing

The tough outer layer of papyrus is peeled off.

Papyrus , papyrus making, manufacturing

The outer green skin is removed from the stalk.The inner pith of the plant is cut into long thin strips and these strips are pounded to break down the fibers and then soaked for 3 days in water until the pith is clear and pliable.

 

Papyrus , papyrus making, manufacturing

The strips are cut to length and laid, overlapping, on a piece of Cotton fabric
Two layers of strips, one horizontal and the other vertical are used.

 

Papyrus , papyrus making, manufacturing

The sheets of material are placed between two hard absorbent barriers. These "sandwiches" are stacked up and placed in a press. They are squeezed and left in the Sun.
Every 8 hours the absorbent barriers would be replaced. This process go on for about 3-4 days or until the Papyri are dry.

painting Papyrus

After removal from the press the Papyri are used for painting pictures, sending correspondence or recording all kinds of events using oil or gauche colors, inks or paint in the ancient Egyptian written language now called "Hieroglyphic".

Click to buy papyrus paintings and blank papyrus

 

 


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